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What is a femtosecond laser?

What is a femtosecond laser?

A femtosecond laser is a type of ultrafast laser that emits optical pulses with a pulse duration ranging from a few femtoseconds to hundreds of femtoseconds. A femtosecond is equivalent to one quadrillionth of a second. Each femtosecond laser pulse lasts just a few quadrillionths of a second, delivering high precision across a range of applications.

 

This type of laser is favored for its unmatched precision and versatility. Femtosecond lasers are used in various manufacturing processes, medical procedures, and scientific research, where their extreme precision and unique features help to minimize thermal damage to surrounding substrates or biological tissues, and enable unprecedented measurement accuracy.




How does a femtosecond laser work?

Femtosecond lasers emit light in short pulses rather than in a continuous wave. These lasers focus energy on a very short timescale within one laser pulse. This leads to high peak powers, which are far beyond the powers achievable by continuous wave lasers.   

 

The optical resonator of a femtosecond laser traps light, which forms a certain number of standing waves that differ in wavelength, in agreement with the resonance condition. The broader the spectrum of the laser light, the more standing waves or modes exist inside a laser resonator. The number of modes also depends on the spectral range of the gain medium of the femtosecond lasers. 

Mode locking

The technique used to generate a laser pulse within the resonator is called mode locking. Typically, all these resonator modes oscillate independently in a random manner. 

 

Mode locking means that resonator modes are forced to oscillate in phase, which, by way of coherent addition, leads to a sharp laser pulse that travels inside the resonator, before it exits in one direction to emit a laser pulse. 

 

In principle, the more modes that are phase locked in their oscillation, the shorter the pulse duration that can be achieved. Femtosecond lasers don’t just differ in their pulse duration, but also in the repetition frequencies of their pulses, which can range from several MHz to GHz. 




What are the different types of femtosecond laser?

Technically, there are different types of lasers that are able to produce femtosecond pulses, including solid state lasers, fiber lasers, and more.

 

  • Solid state bulk lasers: used in applications such as spectroscopy and surgical procedures, femtosecond solid state lasers are known for their high precision and exceptional reliability
  • Fiber lasers: fiber femtosecond lasers are frequently used in micromachining or biomedical applications, as they’re known for their exceptional stability and beam quality

Dye lasers: these femtosecond lasers enable ultrafast molecular and atomic process observation, supporting enhanced productivity


Femtosecond laser applications

Femtosecond lasers can be used in multiple material processing applications, including cutting, ablation, drilling, and micromachining, as well as in a diverse range of scientific applications, such as spectroscopy, metrology, and quantum light generation.

 

  • Femtosecond laser cutting: using femtosecond lasers for high-precision cutting keeps thermal damage to a minimum, producing cleaner edges and more accurate cuts
    • Femtosecond laser ablation: laser ablation requires highly accurate, short pulses, which is why femtosecond lasers are often used in surgical applications
  • Femtosecond laser drilling: the short, ultrafast pulses delivered by this type of laser facilitates highly repeatable drilling for use in industries such as microelectronics, where a high volume of micro holes are required, with minimal thermal damage
    • Material analysis: the ultrafast pulses of femto lasers enable highly precise materials analysis in scientific disciplines
    • Spectroscopy and metrology: femtosecond lasers enable insight into dynamic physical and chemical processes on the nano-scale. These lasers are essential for exploring the properties of atoms and molecules, and for optical atomic clocks with better than 18 digits precision
  • Quantum technologies: femtosecond lasers are enabling tools for quantum technology applications, such as single-photon generation

 


Which industries can benefit from femtosecond laser technology?

Femtosecond laser processing techniques are used by a broad range of industries to deliver increased efficiency and extreme precision, including:

 


Which materials can be processed using femtosecond lasers?

Femtosecond lasers are extremely versatile and can be used to process a wide range of materials across a variety of industrial applications. Materials that can be processed using femtosecond laser technologies include:

 


What are the benefits of femtosecond laser processing?

Delivering ultrafast high intensive laser output opens new possibilities for all kinds of laser applications. The many advantages of utilizing femtosecond lasers include:   

 

  • Ultrafast speed: femtosecond lasers enable ultrafast processing speeds, supporting improved efficiency and enhanced productivity
  • High precision: these lasers deliver extremely high levels of precision and accuracy. This makes them well-suited to engineering complex, delicate or intricate parts and components that are designed to enhance performance in various industries for improved safety or end-user experience
  • Short laser pulse duration: the ultra-short pulse duration of femtosecond lasers enables them to be used in the observation and manipulation of ultrashort processes in biological or chemical applications
  • Minimal thermal damage: femtosecond lasers act as a spatially confined, intense heat source that evaporates material in the focal spot very rapidly, without strong heat dissipation into the surrounding area, keeping thermal damage to a minimum
  • Highly versatile: femtosecond lasers are incredibly versatile, as they can be used by a wide range of industries to process a variety of materials, including metals, polymers, glass, ceramics and biological tissue
  • Enhanced patient outcomes: when used in medical procedures such as laser eye surgery, femtosecond lasers enable a greater level of accuracy, leading to improved patient outcomes

 


Femtosecond lasers from Novanta Precision Manufacturing

At Novanta Precision Manufacturing, we’ve developed femtosecond laser technology based on Ti:sapphire as gain medium in a solid-state architecture, and application-based systems that offer unique capabilities for a variety of applications:

 

  • taccor: this laser family features turn-key systems with repetition rates from 1 GHz to 10 GHz in a mono-block design that combines a pump laser and the oscillator
  • venteon: venteon ultrafast femtosecond lasers combine octave-spanning spectral emission with pulse durations below 5 fs, and the ability to provide CEP-locked pulses
  • gecco: these lasers offer a choice of repetition rate between 70 and 110 MHz at a pulse duration below 20 fs, and are the seed laser work horse in many chirped-pulse amplifier systems 

 

With over 35 years’ experience developing industry-leading laser solutions, we engineer systems with high precision and ultrafast speeds via our Applications Testing Labs, where we favor an engineer-to-engineer approach. OEMs benefit from our deep proprietary expertise, honed over almost four decades in the industry.

 

Explore our full range of ultrafast lasers, or get in touch to learn more about any of our femtosecond laser products.